Conveyor Solutions: Expert Insights for Your Automation Demands

Roller Conveyor: 5 Proven Things to Consider before Buying

By Josh

July 21, 2022
roller conveyor

When choosing a roller conveyor system for your specific needs, there are several factors to consider.

Roller conveyors are a necessary piece of equipment in any warehouse or factory. They help to move goods and products quickly and from one place to another without causing damage. Many different roller conveyors are available. So choosing the right conveyor system for your specific needs is essential.

Choosing the right conveyor system for your specific needs is essential.

1. What are roller conveyors, and what do they do

roller conveyor

Roller conveyors are machines that are made from mostly steel and stainless steel that use powered or non-powered conveyor rollers to move the loads of goods or products from one place to another. Roller conveyors help to move items without causing any damage. They are being used in warehouses, factories, and other businesses.

1-A. What is a Conveyor Roller

A conveyor roller is a key component in many conveyor systems. As its name suggests, it is a roller that helps to move items along the conveyor belt. Conveyor rollers are usually made from strong and durable materials such as steel, making them ideal for high-traffic areas.

In its simplest form, a roller consists of a steel tube, a shaft, and ball bearings. They are also often coated with a low-friction material, which helps to keep the conveyor belt moving smoothly.

In some cases, conveyor rollers may also be equipped with additional features such as motors, as is the case with MDR conveyors. These additional features can help to improve the efficiency of the conveyor system.

1-B. What is an MDR Conveyor Roller

MDR stands for motor-driven roller, and these rollers are driven by an electric motor. MDR conveyor rollers are used in various applications, including package handling, assembly line manufacturing, and warehouse automation. MDR conveyor rollers are available in various sizes and styles to suit the needs of any application.

MDR conveyor rollers are typically used in accumulation and high-speed sortation conveyor systems but can also be used in other types of conveying systems, such as gravity conveyors. MDR conveyor rollers are more expensive than conventional idler rollers, but they offer several advantages, including higher capacity, longer life, and better reliability. They also offer a much higher ROI as compared to other types of conveyors. Energy savings alone could be worth the switch to some.

2. The different types of roller conveyors available

There are many kinds of conveyor systems available on the market. Some of the most common types are:

  • Gravity Roller Conveyors: these conveyors use the force of gravity to move the goods or products from one place to another. They are ideal for transporting lightweight items, and they are in use in a variety of settings.
  • Roller Bed Conveyors: these conveyors have a flat bottom that helps to move the goods or products. They are often used in warehouses and factories.
  • Live Roller Conveyors: these conveyors use powered rollers to move the goods or products. They are ideal for transporting heavy loads. A benefit of the live roller is achieving a true zero-pressure accumulation system.

3. How to choose the suitable conveyor for your needs

how to choose

When choosing a conveyor, one needs to consider the specific needs of your business. It would be best if you considered what you will be transporting, how much it weighs, and how far apart the transportation points are. You also need to consider the available space in your business location. Choose a roller conveyor that is the right size and type for your specific needs.

Our Conveyor experts can make that process much easier for you and your team.

4. The benefits of using a roller conveyor.

Roller conveyors are versatile; they work well in various settings, including warehouses, manufacturing plants, and airports. One of the main benefits of using a roller conveyor is its efficiency. Roller conveyors can move large items with little effort, making them ideal for use in high-volume settings.

Making conveyors a cost-effective solution for many businesses. Such as the Gravity Conveyor.

Roller conveyors are also low maintenance and need little upkeep, reducing operating costs. Additionally, some roller conveyors are inexpensive to buy and use. Offering an efficient and cost-effective solution for many businesses.

All though roller conveyor has many advantages, it does have their drawbacks.

Roller conveyors are not suitable for all types of businesses or products. They are not always the most efficient method of transportation. Conveyors also need a certain amount of space to operate, so they might not be suitable for all business locations.

5. Maintenance and cleaning tips


Roller conveyors need regular maintenance and cleaning to keep them in good condition. Here are some tips for maintaining and cleaning your roller conveyor:

  • Inspect the roller conveyor regularly to check for any damage or wear and tear.
  • Make sure to lubricate the roller conveyor to keep it running smoothly.
  • Keep the roller conveyor clean and free from debris that may get caught or block sensors.
  • If any parts of the roller conveyor become damaged, replace them immediately.


Roller conveyors are a necessary piece of equipment in any warehouse or factory. They help to move goods and products quickly and efficiently from one place to another without causing damage to the items. Roller conveyors can be used in various settings, and many types are available on the market. It is crucial to choose a suitable roller conveyor for your specific needs.

Contact Russell Conveyor today. We can help design and put in place the suitable roller conveyor for you.

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About Russell Conveyor & Equipment

Russell Conveyor and Equipment has been in business for over 20 years. We specialize in conveyor systems and material handling solutions. Russell is a family-owned business, and we take pride in our customer service and quality products.

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