Move Heavy and Bulky Products Quickly with Our MDR Pallet Conveyors
Pallet conveyors are all about making life easier and more productive. Instead of relying on forklifts or manual labor to shuffle heavy pallets around, these systems give you a controlled, consistent way to move goods from point A to point B-and everywhere in between. They’re flexible enough to be tailored to your exact workflow, whether that means short-distance transfers or a fully automated system that spans your entire facility.
Russell Conveyor is your industry leader for MDR pallet handling systems. Move loaded pallets between work zones and loading areas and get your product where it needs to go quickly and safely.
How Pallet Conveyors Work
Pallet conveyors are designed specifically to move palletized goods. These systems come in a variety of forms- some use powered rollers or chains, while others rely on gravity to do the work. Depending on the setup, pallets can be moved linearly, transferred between lines, turned, or even accumulated for staging.
The process starts with loading the pallet onto the conveyor. From there, depending on the type of conveyor, the pallet is either gently rolled, pushed, or carried along the path. Some setups use sensors and automation to control the flow, so pallets can stop, queue, or switch directions without anyone lifting a finger. The goal is to make movement as smooth and hands-free as possible, keeping your operations fast and efficient.
The Features of a Pallet Conveyor
There’s no one-size-fits-all when it comes to pallet conveyors-but that’s part of what makes them so effective. These systems are:
Pallet conveyors are built to manage the weight and size of loaded pallets-no sweat. They’re designed for the tough stuff, reducing strain on your team and your equipment.
Whether you’ve got a sprawling warehouse or a compact production floor, pallet conveyors can be configured to fit. Straight runs, curves, turns, transfers-you name it
These systems are durable and industrial-grade. They can handle dusty, dirty, cold, or high-traffic conditions without missing a beat.
Less manual handling means fewer risks of injury. Pallet conveyors help keep your operation OSHA-friendly and your team safer.
Need smart controls, sensors, or integration with your Warehouse Control System? No problem. These conveyors are ready to grow with your automation goals.
With simple construction and ongoing maintenance service, pallet conveyors are designed to run reliably with minimal upkeep.
What to Keep in Mind When Planning a Pallet Conveyor Project
Not all pallet conveyor systems are the same, and depending on your particular needs, one may work better for your operation than the other. But how do you decide which is right for your project? These are some key things to think about before getting started:
Heavier or irregular loads may need a stronger conveyor system with custom supports.
Different pallet styles (wood, plastic, or custom designs) interact with conveyor components in different ways.
Knowing your start and end points will help determine the best path and setup for the system.
Are you working in a freezer, a hot plant, or a clean room? Environmental factors influence material and design choices.
Your floor space might be limited-but that doesn’t mean you’re out of options. Systems can be designed to work with tight layouts or vertical transport.
Different Pallet Conveyors Available
Most standard pallets are between 1,000 and 2,500 pounds, but our pallet chain conveyors can handle loads as heavy as 4,000 pounds. So, if you need to move heavy pallets, we offer several MDR pallet conveyors:
Pallet handling accumulation pallet conveyors are a cornerstone of efficient material handling. They seamlessly integrate with new and existing setups and can provide you with a versatile solution to zero or low-pressure accumulation needs.
These conveyor systems are the backbone of efficient material handling. They’re a seamless way to move palletized goods in warehouses, distribution centers, and manufacturing spaces.
In short, these machines help you enjoy a seamless experience and can greatly improve your safety and productivity, no matter what you’re moving around.
Gravity pallet conveyors harness gravity to transport your palletized goods from one area to another. They’re an invaluable addition to any warehouse or distribution center and can help you optimize your production process.
This is the go-to for heavy-duty, non-standard, or rugged pallet types. Drag chain conveyors use two or more strands of chain to directly contact the bottom of the pallet and drag it forward. They’re perfect for handling irregular, extremely heavy, or non- conveyable loads.
BDLR conveyors use a belt to power rollers, which then move the pallet forward. This setup offers a smooth, consistent ride for loads of all shapes and sizes. It’s ideal for transporting evenly weighted pallets over long distances, especially when you need controlled speeds and reduced noise.
When floor space is limited, look up. Pallet monorail conveyors use an overhead track to carry pallets across your facility without eating up valuable floor area. They’re great for applications where vertical clearance is available, but ground traffic is busy—like in large distribution centers or areas with lots of forklifts.
Pallet handling accumulation pallet conveyors are a cornerstone of efficient material handling. They seamlessly integrate with new and existing setups and can provide you with a versatile solution to zero or low-pressure accumulation needs.
These conveyor systems are the backbone of efficient material handling. They’re a seamless way to move palletized goods in warehouses, distribution centers, and manufacturing spaces.
In short, these machines help you enjoy a seamless experience and can greatly improve your safety and productivity, no matter what you’re moving around.
Gravity pallet conveyors harness gravity to transport your palletized goods from one area to another. They’re an invaluable addition to any warehouse or distribution center and can help you optimize your production process.
This is the go-to for heavy-duty, non-standard, or rugged pallet types. Drag chain conveyors use two or more strands of chain to directly contact the bottom of the pallet and drag it forward. They’re perfect for handling irregular, extremely heavy, or non- conveyable loads.
BDLR conveyors use a belt to power rollers, which then move the pallet forward. This setup offers a smooth, consistent ride for loads of all shapes and sizes. It’s ideal for transporting evenly weighted pallets over long distances, especially when you need controlled speeds and reduced noise.
When floor space is limited, look up. Pallet monorail conveyors use an overhead track to carry pallets across your facility without eating up valuable floor area. They’re great for applications where vertical clearance is available, but ground traffic is busy—like in large distribution centers or areas with lots of forklifts.
Gravity’s Role in MDR Pallet Conveyor Systems
MDR pallet conveyor systems are an industry standard and provide your business precise control over the flow of products. But did you know that combining MDR tech with gravity can take your material handling to another level?
MDR pallet conveyors are known for energy-efficient operation. They only activate rollers when needed, reducing energy consumption and saving you on operational costs.
Gravity accumulation zones in MDR conveyor systems allow you to create custom areas where pallets can accumulate. This is great for buffering and processing pallets efficiently.
The work of gravity in MDR pallet conveyors reduces wear and tear on motors and roller systems, which can greatly extend the lifespan of your machine.
Since you’re harnessing gravity to most of the work, you’ll save on energy costs and reduce the need for spare parts and maintenance. This translates to long-term savings and a better return on investment.
The Benefits of Gravity Pallet Conveyors
- Cost Efficiency
Since gravity conveyors don’t require electricity to operate, you’ll save on energy and maintenance costs from square one. - Logistics
Gravity conveyor systems promote a continuous flow of goods, reducing manual labor and increasing productivity. - Saves Space
Gravity pallet conveyors help you make the most out of minimal available space. They can be configured to work in many different settings and can maximize your production square footage. - Low Noise
Unlike powered conveyor systems, gravity pallet conveyors operate in near silence. - Flexibility
These conveyor systems easily integrate with your current equipment and can do wonders for optimizing your workflow.
Let Russell Conveyor Help You with Your Next Pallet Conveyor Project
If you’re looking to improve your material handling, Russell Conveyor can help. Our experts will analyze your average material weight and your facility specifics to find the right fit for your business. We’ll identify the most cost-effective option and walk you through the design process from start to finish.
