Pallet Roller Conveyors: Safe Bet for Profit
Ever wondered why companies rely on pallet roller conveyor systems or whether your company should consider implementing one? Industries rely on pallets for their simplicity, safety, and cost-effectiveness in transporting and storing goods. In fact, nearly 2 billion pallets are in use annually across the United States, according to Reusable Packaging News.
Pallets are key to material handling, especially in industries like automotive, chemicals, food, and retail.
The demand for pallets drives efficient handling solutions and millions of wood pallets produced yearly. These handling systems ensure smooth product flow and are integral to the distribution and storage of goods.
Investing in conveyors boosts efficiency, cuts labor and enhances productivity. Pallet conveyors optimize product flow and streamline warehouse operations in assembly, packaging, and transportation.
Making Colossal Moves Smarter
Standard pallets can hold up to 4,600 lbs., and businesses have primarily used forklifts and pallet jacks to manage these loads and their cargo. Consequently, this requires a significant amount of manpower, time, energy, and resources to move them. Pallet conveyors save equipment, labor, and time while boosting safety, efficiency, and profits.
- Integrating pallet conveyors into the material handling process offers several benefits.
- Shifting of resources and manpower to other areas or departments
- Cost savings, if not near removal of moving equipment such as forklifts and pallet jacks
- Increased safety to personnel
- OSHA estimates between 35,000 and 62,000 injuries occur each year involving forklifts
- 34,900 serious injuries annually
- 61,800 non-serious injuries annually
- Overturning forklifts is the most common incident
Safety alone will drive significant improvement to any company’s production timing, employee well-being and financial bottom line. The other stated benefits add to a company’s productivity and will increase efficiencies across the entire organization.
Selection and Best Fit
At Russell Conveyor, we offer a wide range of material handling conveyors to keep your operation running smoothly. Whether you’re looking for pallet handling solutions or just need an efficient way to move products, we’ve got you covered with a variety of pallet conveyor options.
- Pallet Accumulation Conveyors – These systems allow zero pressure accumulation, ensuring products flow smoothly without bottlenecks. We offer photo-eye controlled, networked AC and DC motor options for precise zoning.
- Gravity Conveyors – Perfect for manual movement, gravity roller conveyors reduce friction and keep pallets moving along a simple track.
- Transfer & Turntable Conveyors – Combine gravity roller conveyors with transfer cars to manage distribution, supply, and order picking with ease. Transfer cars also distribute empty pallets and combine full pallet discharges into a common stretch wrapper.
- Chain Driven Live Roller Conveyors – These conveyors move loads smoothly with few starts and stops, ideal for pallets that don’t work on other systems.
- Drag Chain Conveyors – For pallets or skids that need extra support, drag chain conveyors move heavy loads with minimal friction, keeping everything running efficiently.
- Monorail Systems – If you need speed, pallet monorail systems are the way to go. They transport pallet loads quickly and efficiently, making them a cost-effective alternative to roller conveyors for high-throughput applications.
- Belt Driven Conveyors – Similar to monorail systems, belt-driven conveyors offer a cost-effective, efficient way to move pallets through your facility.
- 24V DC Powered Conveyors – These powered conveyors bring the best of both worlds—fast, efficient pallet handling and cost-effective solutions for high-volume needs.
- Heavy Duty Slat Conveyors – Ideal for handling heavy or irregular loads, these conveyors move items like hot, oily parts through heat drying or assembly processes with ease.
At Russell Conveyor, we specialize in pallet conveyor solutions and handling conveyors that fit every need. With our variety of conveyor options, you’ll find the perfect system to optimize your operations. Let us help you find the right fit!
Your Next Move Could Be Your Best
In short, pallet conveyors provide various solutions for businesses of all sizes. Pallet conveyor systems store and move bulk items, reduce costs, minimize injuries, and boost profits.
Pressure accumulation conveyors streamline product flow, prevent bottlenecks, and ensure smooth transitions in your facility. A live roller conveyor moves heavy pallets, while a gravity conveyor is cost-effective for lighter loads. Whatever your needs, the right material handling system and handling equipment can make a significant difference in your operation.
Contact us at Russell Conveyor to discuss your current material handling process and requirements. Our engineers and designers are ready to create the most effective integrated solution for you and your company!
This content was edited by Katie on 12/12/2024.
