10 Benefits of Automated Conveyor Systems

At its core, automated conveyor systems are conveyors that have been augmented with software and hardware to operate without the need for constant manual input. These systems are typically equipped with smart controls, sensors, cameras, and controller software that allows them to aggregate, sort, and separate.

These conveyors may look ordinary, but behind the scenes, they’re making the split-second decisions that keep your production line moving.

Automated conveyor systems will usually rely on a mix of mechanical and digital equipment. Motors, drives, belts, and rollers will provide physical motion, while control systems, cameras, and sensors operate the logistics. These controls communicate with equipment and programmable logic controllers (PLCs) to manage conveyor speeds, direction, and material spacing.

Some systems are made to integrate with warehouse management software (WMS), allowing your systems to know where a product needs to go and to take the steps to get there, before you do.

There are many reasons why adding an automated conveyor to your production line is a smart bet. These systems offer:

• Higher Throughput: Since automated systems can run continuously without the need for human interaction, you can produce more with less downtime.
•  Improved Accuracy : With software and automated systems maintaining your conveyor line, you experience fewer errors and production losses.
•  Better Safety : With the human element removed, you’ll significantly lower the potential for workplace injuries.
•  Scalability : Automated conveyor belt systems are designed for expandability, giving you the breathing room should your needs grow over time.

No matter the industry, you’ll find a distinct need for automated conveyor technology. But let’s break down some of the leading business applications for these systems:

• E-commerce and Retail Fulfillment: E-commerce and distribution facilities use automated conveyors to speed up order picking and reduce production timelines.
• Food and Beverage : Automated conveyor systems reduce the need for human interaction, allowing you to maintain increased hygiene standards for food and beverage facilities.
• Automotive : Automated systems are able to handle heavy workloads and tackle projects that could endanger employees.
• Pharmaceuticals : Automated conveyor systems are integral to pharmaceutical businesses that rely on them for counting, sorting, and weighing medicine.
• Manufacturing : From automotive production to textiles, manufacturers trust automated conveyors to streamline production lines and maximize output.

Whether you’re a small-scale business making a name for yourself, or part of a large established brand, Russell Conveyor and Equipment is proud to be your source for high-quality conveyor equipment. We’re a trusted automated conveyor manufacturer with years of experience, and a dedicated team of experts waiting to help.

We perform on-site inspections and will work to custom-build a conveyor system that fits your business and your infrastructure.

Call us today at (336) 526-3014 for more information about our conveyors and how we can help you take your material handling to new heights.